Hoʻonohonoho mould

Punahelu(puna, make) he mea hana kūikawā i hoʻohana ʻia i nā hana a ke kanaka. Hoʻopili ka papa helu punahelu i kahi laulā. I ke kaiāulu o kēia au, pili pili ka mea kahiko i ka hana ʻenehana, kahi e hoʻomaikaʻi nui ai i ka hana ʻana a me ka pololei o nā ʻāpana.

ʻO ka puna he mea hana kūikawā i hoʻohana ʻia i nā hana a ke kanaka. Hoʻopili ka papa helu punahelu i kahi laulā. I ke kaiāulu o kēia manawa, pili ka mould i ka hana ʻenehana, kahi e hoʻomaikaʻi nui ai i ka hana ʻana a me ka pololei o nā ʻāpana.

ʻO ka mould ka mea hana ʻenehana e hoʻohālikelike i (kinohinohi) i nā huahana a me nā ʻāpana me nā kiko kikoʻī a me nā nui. Me ka: hahi ʻana i ka make, ka popopo hoʻoheheʻe palaka, make hoʻoheheʻe puna, forging punahelu, pauka metallurgy make punahelu, drawing die, extrusion die, ʻolokaʻa make, aniani make, laholio punahelu, pālolo punahelu, hoʻolei punahelu a me nā ʻano ʻē aʻe. I ka ʻoihana hou, pili ka punahelu i ka punahelu i hoʻohana ʻia i ka hana nui o nā ʻāpana palaka a me nā ʻāpana lako pono. Ke hoʻohana ʻia ia e hana i kahi mea paʻa mai ka palekiko wai, nā mea hao a me nā mea ʻē aʻe i injected i loko o kāna lua, kapa mākou iā ia he "puna" a i ʻole "puna". Ke hoʻohana ʻia ia no ke kuʻi ʻana, kūlou, kūlou a extrusion o ka blank blank, kāhea pinepine mākou iā ia he "make".

Hoʻokaʻawale ʻia ka punahelu e kāna mau hiʻohiʻona e like me kēia:

Classification o ka hopena he

Hoʻohui ʻia e nā ʻenehana a me nā ʻenehana hana, hiki ke hoʻokaʻawale ʻia nā moʻo i nā punaewele make make, palolo palolo a me nā punahele kūikawā. (1) Mould non-metallic and powder metallurgical molds: plastic molds, sinter molds, one molds, vacuum molds and paraffin molds. Me ka hoʻomohala wikiwiki o nā plastics polymer, pili pili nā palolo palaka i ko ke ola mau kānaka. Hiki ke mahele pinepine ʻia nā kinikini lula i: nā hopena hoʻoheheʻe, nā puna extrusion, nā mōlina kōkua kinoea, a pēlā aku

(2) Māhele ʻia ka make o nā lakohana i loko: make casting casting, stamping dies (e like me ka make ʻana i ka punch, make i ke kūlou, make i ke kiʻi ʻana, make i ka make, make i ka make. e like me ka make forging ʻana, make hoʻi i ka huhū, a pēlā aku.), make nā mea extrusion, make casting, make forging, etc.

Plastic product design (9)

Make hahi hao

1. Classification o ea punahelu

(1) ʻumekau punahelu ka pahu kui mōlina mea he ano o ka punahelu hoʻohana no ka ho okumu ana i na hapa o thermoplastic a me thermosetting lula. Hoʻohana ākea ka hoʻopili ʻana no ka mea he kiʻekiʻe kikoʻī a me ka maikaʻi.

Hoʻokomo ka hoʻoheheʻe ʻana e hoʻohui i ka ea i loko o ka pahu hoʻomehana o ka mīkini hoʻokomo. Hoʻomehana a hoʻoheheʻe ʻia ka plastic. Kipaku ʻia e ka ʻāʻī a i ʻole ka plunger o ka mīkini hoʻokomo, ua hoʻokomo ʻia nā plastic i loko o ka lua o ka punahelu ma o ka nīʻī a me ka ʻōnaehana ninini ninini, a paʻakikī a ʻano i loko o nā huahana hoʻoheheʻe ma muli o nā hana kino a me nā kemika. ʻO ka hoʻoheheʻe ʻana he paukū ia e hoʻopili ana, e hoʻopaʻa ana i ke kaomi (hoʻomaha) a me ke kaʻina hana demoulding o nā ʻāpana lula. No laila, he mau manawa kūlohelohe ka hoʻoheheʻe ʻana.

Thermoplastic ka pahu kui mōlina i ka pono o pōkole mōlina pōʻaiapuni, kiʻekiʻe? Iecaianoaaiiie ka hoʻokōʻana, uuku Wear o nā mea hoʻoheheʻe ma ka punahelu, a me ka nui o ka ea wahi me ka luna 'kinona, mōakāka luna lauana a me ka mark, a me kiʻekiʻe dimensional pololei. Eia nō naʻe, no nā ʻāpana palika me ka loli o ka mānoanoa o ka paia, paʻakikī e pale i nā hemahema mōlina. ʻO ka Anisotropy o nā ʻāpana plastik kekahi o nā pilikia maikaʻi. Pono e hana i nā ana kūpono āpau e hoʻoliʻiliʻi.

Plastic product design (10)

Punahelu hoʻouka

(2) Moʻomanaʻo extrusion no ka palakiko Palekana extrusion moʻo kahi ʻano hana e hana ai i ka ea i ka mokuʻāina viscous e hele i loko o ka make me kahi ʻano ʻāpana ʻāpana i ka mahana kiʻekiʻe a me kekahi kaomi, a laila hoʻohālikelike ʻia ia i ka ʻike hoʻomau me koi 'ia nā māhele o ke kuea ma ka mahana haʻahaʻa. ʻO ka hana hana o extrusion moulding ka hoʻomākaukau o nā mea hoʻoheheʻe mea, extrusion mōlina, anuanu hoʻonoho, traction a me ka ʻoki, kia-aaioee o extruded huahana (hoʻoikaika kino a me ka hana wela). I ke kaʻina o ka extrusion, pono e nānā i ka hoʻoponopono ʻana i ka mahana, ka wikiwiki o ka wikiwiki a me ka wikiwiki traction o kēlā me kēia ʻāpana hoʻomehana o ka barela a make i ka extruder i mea e loaʻa ai ka ʻike extrusion. Pono e uku ʻia ka nānā kūikawā i ka hoʻoponopono ʻana i ka helu extrusion o ka hoʻoheheʻe ʻana o polymer mai ka make. Ma muli o ka haʻahaʻa o ka helu extrusion o nā mea hoʻoheheʻe ʻia, he pae laulā ka extrudate a me ke ʻano o ka ʻāpana ʻāpana, akā i ka hiki ʻana o ka extrusion rate o ka mea hoʻoheheʻe ʻia i kekahi palena, e lilo ka ʻaoʻao extrudate i mea ʻino a lilo i ka ʻālohilohi, a me ka ʻili manō. e ʻike ʻia ka ihi ʻalani, ke ʻano o ka distortion a me nā phenomena ʻē aʻe. Ke piʻi aʻe ka nui o ka extrusion, e kekeʻe ka ʻili o ka extrudate, a ʻo ka lālā a haki hoʻi i nā ʻāpana hoʻoheheʻe a i ʻole nā ​​paukū ʻolokaʻa. No laila, he mea nui ka kaohi o ka helu extrusion.

Plastic product design (1)

Make make loa

(3) Hollow hana mould

Ke hollow ho okumu i nā extrusion pahi mōlina hollow ho okumu ana a me ka pahu kui puhi mōlina hollow ho okumu i elua ano o ka hopena he.

ʻO ka hollow molding kahi ʻano hana hana e hoʻoponopono i ka tubular a i ʻole ka pepa hakahaka i hana ʻia e ka extrusion a i ʻole ka injection a i loko nō ia o ke kūlana plasticizing i ka hoʻoheheʻe ʻana, e hoʻokomo koke i ka ea compressed, e hoʻokau i ka hakahaka e hoʻonui a pili i ka paia o ka lua mould, a me demould ma hope o anuanu a me ka finalizing, i mea e loaʻa ai ke koi hollow huahana.

ʻO nā lula e kūpono no ka hollow molding he polyethylene kiʻekiʻe, haʻahaʻa polyethylene haʻahaʻa, polyvinyl chloride paʻa, polyvinyl chloride palupalu, polystyrene, polypropylene, polycarbonate, a me nā mea ʻē aʻe e like me nā ʻano hana like ʻole o ka pālona, ​​hiki ke hoʻokaʻawale ʻia ka hollow i extrusion blow molding a hoʻoheheʻe puhi mōlina. ʻO ka pōmaikaʻi o ka extrusion blow molding hollow e hana ana he maʻalahi ka hanana o extruder a me extrusion blow molds. ʻO ka hemahema ke kūlike ʻole o ka mānoanoa o ka paia o ka parison, kahi e maʻalahi ai ka mānoanoa o ka paia o nā huahana lula. ʻO ke kiʻi kūpono ke kiʻikuhi hoʻolālā o ka extrusion blow molding hollow e hoʻokumu ana i ka rula.

ʻO ka pōmaikaʻi o ka hoʻoheheʻe ʻana i ka pupuhi ka maikaʻi o ka mānoanoa o ka paia a ʻaʻohe kaʻe lele. Ma muli o ka lalo o ka hana hoʻoheheʻe, ʻaʻole hana ka lalo o ka hollow huahana i ka seam splicing, ʻaʻole ia he mea nani akā ka ikaika kiʻekiʻe kekahi. ʻO ka maikaʻi ʻole o nā lakohana a me nā punahelu i hoʻohana nui ʻia, no laila hoʻohana nui ʻia kēia ʻano hana i ka hana nui o nā huahana hollow liʻiliʻi, a hoʻohana ʻole ʻia ia i ka hoʻohana ʻana o extrusion blow molding hollow form method.

Plastic product design (3)

Ka pahu kui puhi no ka lula

Plastic product design (4)

Pā palapū

(4) Nā mea hoʻoheheʻe make no ka plastic

ʻO nā mea hoʻoheheʻe make e kapa ʻia nā moʻo hoʻoili. Hoʻohui ʻia ka mea ea i loko o ke keʻena hānai preheated, a laila hoʻokomo ʻia kaomi i ke kolamu kaomi. E hoʻoheheʻe ka plastic ma lalo o ke kiʻekiʻe o ka mahana a me ke kaomi, a komo i loko o ka lua ma o ka ʻōnaehana hoʻoheheʻe o ka puna, e hoʻoliʻiliʻi a hana hoʻi. Kapa ʻia kēia hana hana i kapa ʻia ka make-casting, a kapa ʻia ka punahelu i kapa ʻia ka make-casting. Hoʻohana ʻia kēia ʻano moʻa no ka thermosetting ea e hana ana.

(5) Mīkini hoʻopili

Mīkiniʻopihia mōlina o kekahi o ka loiloi mua mōlina hana o ea ea. Hoʻopili ka hoʻopili ʻana e hoʻohui pololei i nā lula i loko o ka lua o ka make me kahi mahana, a laila pani ka make. Ma lalo o ka hana o ka wela a me ke kaomi, hoʻoheheʻe ka plastic i kahi moku kahe. Ma muli o ka hana kino a me nā hana kemika, paʻakikī ka Plastics i nā ʻāpana plastic me kekahi ʻano a me ka nui ma ka mahana o ka lumi. Hoʻohana nui ʻia ka mīkini hoʻowalewale i ka hoʻoheheʻe ʻana i nā ea thermosetting, e like me ka paukū phenolic mōlina, urea formaldehyde a me melamine formaldehyde mōlina paukū, aniani puluniu hoʻoikaika ʻia phenolic lula, epoxy kēpau, DAP kēpau, mea pīlali kēpau, polyimide a pēlā aku. Hiki iā ia ke hoʻoheheʻe a me ka hana ʻana i nā hōʻuluʻulu polyester unsaturated (DMC), nā mea hoʻoheheʻe pepa (SMC), prefabrication. ʻO nā plastics mōlina monolithic (BMC) a pēlā aku. ʻO ka maʻamau, kaomi pinepine ʻia ke ʻano hoʻohālikelike o ka make o luna a me lalo o ke kiʻi hoʻoliʻiliʻi, a hoʻokaʻawale ʻia ka make o ka compression i ʻekolu mau ʻano: ʻano overflow, ʻano non-overflow a me ʻano semi-overflow.

(6) Make ka hoʻolei kaomi

ʻIke pū ʻia me ka hoʻolei make ʻana. Hoʻohui ʻia ka mea ea i loko o ke keʻena ukiuki preheated, a laila hoʻokomo ʻia ke kolamu kaomi i loko o ke keʻena e hoʻopiʻi ana e laka i ka make. Hoʻokomo ʻia ke kaomi i ka ea ma o ka kolamu kaomi. E hoʻoheheʻe ka plastic i kahi moku e kahe ana ma ke kiʻekiʻe o ka mahana a me ke kiʻekiʻe, a paʻa i loko o ka lua i ka ʻōnaehana ninini. Kāhea ʻia kēia hana hana i kapa ʻia ka hoʻoili hoʻoili. Kūpono ka hoʻoheheʻe puʻe no ka lula paʻa me nā helu hoʻoheheʻe like ʻole. I ke kumu, hiki ke hoʻohana ʻia no ka hoʻoheheʻe ʻana a me ka hoʻoheheʻe ʻana i ka ʻomi puʻe. Eia naʻe, ke haʻahaʻa ka mahana paʻa ma mua o ka mahana paʻa, maikaʻi ka wai o ka hoʻoheheʻe, a ke kiʻekiʻe ka mahana paʻa, ʻoi aku ka kiʻekiʻe o ka paʻa.

2. Make ka hoʻonohonoho ʻana i nā lako pono

Wahi a nā pono hana a me ke kaʻina hana, hiki ke hoʻokaʻawale ʻia ka hoʻoheheʻe hao i nā puna hana wela a me nā puna anuanu. Nui ka ʻokoʻa ma waena o lākou

1) make hana wela: pili ke kila hana kila i ka make kūpono no ka deformation wela o ka hao, e like me ka make extrusion wela, make make make, make for hot, make wela wela, a me nā mea ʻē aʻe e like me ka make ʻana o ka hana wela ma lalo o ke kiʻekiʻe wela. a me ke kiʻekiʻe kiʻekiʻe no ka manawa lōʻihi, koi ʻia ka mea make i loaʻa ka ikaika kiʻekiʻe, paʻakikī a me ka paʻa paʻa, ʻoi loa ka ikaika wela, luhi wela, paʻakikī a ʻaʻa pale. Hoʻohui nui ʻia:

A. Metal make e hoʻolei ana i ka punahelu make: ʻo ke kaʻina e hoʻopili i nā mea hoʻoheheʻe wai hoʻoheheʻe ʻia i loko o ka lua make e loaʻa nā ʻāpana kūkulu i koi ʻia. Hoʻohana ʻia ka hana hoʻoheheʻe metala e hana i nā ʻāpana ʻano paʻakikī o ke kinikini aluminika, kinikini kinikini, a me nā kinipona magnesium a me nā mea hao non-ferrous ʻē aʻe.

B. ʻO ka paukū paʻakai sinter puna: ʻo ke kaʻina e hana i ka pauka metala i kahi ʻano a me ka nui o ka bila i loko o ka popopo, a laila hoʻomehana i ka bila i ka pae hoʻoheheʻe, i hiki ai ke hana. Hoʻohana nui ʻia ka paukū paukū kuni no ka kila kila, titanium, keleawe, hao, nickel a me nā ʻāpana o ke anuanu kiʻekiʻe.

C. Metal wela extrusion make: wela hana wela extrusion make pili pono i ka hana ʻana o ka aluminika, magnesium, kila a me nā mea hao ʻē aʻe i kahi kiʻekiʻe o ke ana wela, a ʻaʻole i loli ke ʻano o ke kuea o nā ʻāpana i hana ʻia. Koi ʻia ka make extrusion wela e loaʻa i ke kūpaʻa ʻaʻano wela-hoʻopale maikaʻi a me ke kūpaʻa tempering.

Plastic product design (5)
Plastic product design (6)

2) Make ka hana anuanu (make Stamping): make ka hana anuanu i ka hana ʻana i ka mahana o ka lumi, i kapa ʻia he stamping dies (e like me ka make ʻana o ke kuʻi ʻana, make ke kūlou, make ʻana, make ʻana, hāʻule nā ​​wai, make a ʻōwili ʻia, make ʻōhū ʻia. , make make, a pēlā aku). Pono ka ʻāpana hana o ke anuanu e hana i ke kaomi, ke kūlou ʻana, ka ikaika a me ka ikaika o ka friction, no laila he nui ka pale deformation.

A. Make blanking metala: hoʻohana ʻia ka make blanking metala e ʻokiʻoki i ʻelua dimensional mai ka pā metala. Hiki ke hoʻohana ʻia i nā ʻāpana e like me ka hakahaka no ke kūlou ʻana, ke kaha kiʻi ʻana a me ke kūkulu ʻana. Hoʻohana nui ʻia ka Blanking no ka hakahaka ʻana, ke kuʻi ʻana a me ka hōʻoki ʻana i ke kila, ke kila kila, ke kinikini aluminika, ke kinikini keleawe a me nā pā ʻē aʻe.

B. Kūlou make: kahi ʻāpana e hoʻohana ai i ka make e pelu i nā pā, nā kī a me nā ʻāpana i kekahi kihi, ka piʻo a me ke ʻano. Kūpono ia no ke kila, ke kila kila, ke kinikini aluminika a me nā ʻāpana kūmole keleawe.

C. Drawing die: ʻo ke kaha kiʻi ke kaʻina o ka hahi ʻana, ke kaha ʻana i ke apo a i ʻole ka make mea hoʻoheheʻe e hoʻololi i nā mea metala pepa i ka paukū a i ʻole nā ​​ʻāpana ʻano pahu. ʻO ke kaha kiʻi ʻana he mea hana maʻamau ia no ke kaha kiʻi ʻana.

D. make make: ʻo ka hoʻohana ʻana i ka make form kahi ʻano hana hana e lawe ʻia ai ka deformation ea ma kahi paʻa ʻoiai ʻaʻole e loli kona ʻano a me nā ʻano pono.

E. Make ʻo Riveting: he riveting metala kahi hana o ka hoʻopili ʻana i ʻelua mau mea hana ma waena o nā mea hana waena e ka ikaika mechanical. ʻO ka maʻamau, hoʻohana ʻia ka riveting ma waena o nā pā pālahalaha. Kāhea ʻia ka make i ke kaʻina ʻo riveting die.

Plastic product design (7)
Plastic product design (8)
图片1

Noi o ka hopena he make paha:

(1). Nā huahana uila a me nā kamaʻilio:

(2). Nā pono hana o ke keʻena;

(3). ʻO nā ʻāpana kaʻa kaʻa:

(4). Nā mīkini home

(5). Nā pono uila:

(6). Palekana olakino a me nā hana kaiapuni:

(7). Nā ʻenehana hana;

(8). ʻIke kuʻi;

(9). Kaʻa halihali;

(10). Nā lako hana, ka lumi kuke a me nā pono pono a me nā pono hana

He mea hana ʻo Mestech i ka hana hana hoʻoheheʻe a me ka hana hoʻoheheʻe no kahi o 10 mau makahiki. Mākou i maikaʻi ʻenekini kime a me ka waiwai manufacturing hana. Hiki iā mākou ke hoʻolālā a hana i ka mōlina hoʻowalewale paleki kūlana kiʻekiʻe no kā mākou mea kūʻai aku. Uhi kā mākou mōlina hoʻohelu uhi uila, uila, kaʻa, 'inikua, halihali a me nā pono hana. Inā makemake ʻoe, e ʻoluʻolu e leka uila iā mākou.